Machine Engineering

Welded part components in highest precision

We manufacture custom machines and parts with top CNC precision and streamlined workflows-delivering high quality and value for complex manufacturing requirements.

Application Areas
In mining facilities, the chemical industry, the steel industry, as well as power plants and the brick manufacturing industry
Product Portfolio
Including roller beds, couplings, machine enclosures and components, as well as lifting beams
Large and Small Batch Production
Cost-effective, on schedule, and manufactured to the highest quality standards

The expert manufacturer of cones and transitions

Mudersbach GmbH und Co. KG fabricates an unlimited variety of cones and joining elements transitioning from small to large, from round to rectangular, oval, concentric, eccentric, symmetric or asymmetric – flanged or extruded. Or both. Years of expertise, innovation, quality and solution-oriented thinking are crucial for a company declaring itself an expert manufacturer of cones and transitions. And our solutions fit perfectly!

Cones and transition pieces in any material thickness and quality

Cones are mostly shaped like a frustum with varying diameters and are often referred to as reducers. Due to their shape, they are ideally suited as joining elements (transitions) between two pipes, hollow bodies etc. with different dimensions.

Cones can be manufactured using various processing methods. Our versatile machinery includes press brakes and roll benders that we use to fabricate single items made of structural steel, boiler-quality steel plates, rustproof and heat-resistant steel with diameters of up to 6,000 mm and wall thicknesses of 3 to 150 mm. Besides cones and transitions, we also manufacture half-shells and any kind of rolled part.

Machines used by this business unit

Press brakes:
Maximum working length: 15,400 mm for virtually any material type and thickness

3-roller plate bending machines:
Maximum working length: 4,000 mm for up to 300 mm thick materials

SAW welding systems:
Automated submerged arc welding from approx. 6 mm plate thickness for high-strength and cost-efficient welded joints

Highest precision and reliability in metal forming technology – just in time.

We maintain a high level of quality and precision throughout the production process, e.g. when connecting and welding the longitudinal and circumferential seams of a cone or transition. We apply various welding techniques, e.g. SAW, MAG, MMAW and GTAW, and adhere to the standards described in the Bulletin HP 0 by the German Working Committee for Pressure Vessels (Arbeitsgemeinschaft Druckbehälter, AD) and DIN EN ISO 3834-2 as well as DIN EN 1090 EXC4.

If a component is too large to be transported in one piece, Mudersbach manufactures the individual parts, e.g. two half-shells, if technically feasible, and then assembles the final product on-site.

Support by Mudersbach

If you have any questions about our range of services or a project enquiry on this topic, please do not hesitate to contact us.

Samples of our work

Work samples cones and transitions

Our accomplishments speak for themselves. Check out a few examples of products made by Mudersbach. Click on an image to enlarge it.

Cone

Transition piece for pressure vessel

Cones as basement for street lamps

Pipe sections and cones made of heat-resistant construction steel (16Mo3)

Elliptical cone

Austenitic stainless steel cone

konus-klein

Small Cone

This might also be interesting for you

Folding Cones and Transitions Machine Engineering Manufacturing of Large Parts Plant Manufacturing Process Vessels and Equipment Shearing and Rolling Steel Manufacture Sheet Metal Fabrications

Machine Engineering

The expert manufacturer of cones and transitions

Cones and transition pieces in any material thickness and quality

Machines used by this business unit